We can provide various wedge wire reactor internals for filter housings and vessels. Such as wedge wire filter nozzles, hub and header laterals, resin traps, support grids, and scallops.
The vessel internals, particularly wedge wire nozzles, are suitable for media retention and solid-liquid separation processes in oil & gas, petrochemicals, and water treatment industries.
Our media retention nozzles are strategically installed on false-bottom vessels maximizing open area flow while maintaining a low profile.
Material: stainless steel 304, 316, 36L, 904L, and other nickel alloys. Ideal for corrosive environments, such as chemical or petrochemical processing.
Types: wedge wire screen. V-wire construction, continuous and uniform slotting, large open area, high filtration efficiency.
▪ Media Retention: The primary purpose is to hold the solid filtration media in place. Whether it's for liquid-solid separation or catalytic processes, the nozzle ensures that the media stays intact and doesn’t escape into the downstream process.
▪ Flow Distribution: These nozzles help in distributing the fluids flow (liquids or gases) evenly across the vessel, ensuring optimal interaction with the filtration media. Uniform flow is key to improving the overall efficiency of the system.
▪ Preventing Fouling: Well-designed retention nozzles also help minimize fouling, reducing blockages and ensuring continuous operation with minimal maintenance.
▪ Operational Efficiency: By retaining media and allowing for even flow distribution, these nozzles ensure the vessel operates at peak efficiency, minimizing downtime.
▪ Longevity of Filtration Media: The filter nozzles prevent media loss, which helps maintain the quality and lifespan of the media used in the vessel.
▪ Cost-Effective Maintenance: With minimal fouling and reduced need for replacement parts, using the right media retention nozzle can significantly lower operational costs over time.
▪ Compatibility with Media and Fluid: Ensure that the material and design of the nozzle suit the type of media you're using and the properties of the fluid (e.g., corrosiveness, temperature, and pressure).
▪ Flow Rate Requirements: Choose nozzles that support the required flow rates without causing blockages or reducing the efficiency of your system.
▪ Durability and Maintenance: Consider the operating conditions of your plant, including the frequency of maintenance. Durable nozzles made from high-quality materials can reduce the overall maintenance requirements.
▪ Customization Options: Some suppliers offer customizable designs tailored to specific applications, allowing for enhanced performance in unique operating conditions.
